Tips on Organizing Goods on Pallets Efficiently

Even when it seems impossible, there is always a little room for improvement. Even on a pallet that appears to be full of stuff, a little more stuff can fit if you get the right “hold.” Check out our tips and become a palette wizard.

Arranging goods on pallets is an essential part of logistics that affects transportation and storage efficiency, safety, and cost. Can make proper arrangements for pallets Improve management, reduce risk of damage and maximize spatial efficiency, Let’s explore tips and tricks for organizing goods on pallets, focusing on Euro pallets and their specific dimensions.

Basic tips for organizing goods on pallets:

  • “Know your enemy“: Remember the dimensions and characteristics of the pallet. The dimensions of a standard Euro pallet are 1200 × 800 × 144 mm, its weight is 25 kg, and its maximum load capacity is 1.5 tons, the height of the pallet load does not exceed 2200 mm. These characteristics and limitations should be the starting point when planning how to arrange goods on pallets.
  • Yogurt is not at the bottom:Preserving pallet stability and integrity of palletized items is a priority. Place items on the pallet to ensure stability and prevent them from falling under their weight. This means strategically placing heavier items on the bottom and lighter items on top. Avoid overloading either side; For example, don’t put packets of kitchen towels on the left side of the pallet and beer barrels on the right.
  • Maximize Space: Efficient utilization of pallet space requires evenly distributing goods on the pallet to avoid unnecessary gaps.
  • Don’t forget the safety margin: It is necessary to leave a small safety margin on the sides of the pallet. This prevents damage to the goods during handling.
  • Regularize irregularities: If you’re loading small or irregularly shaped items onto a pallet, place them in a box first. If there are empty spaces in the box, fill them with filler material (cardboard spacers, bubble wrap, foam blocks, etc.).

Insights from Practical Pallet Loading

  • balance is key: Arranging beverage cans on a pallet requires careful balancing. It is important to alternate the orientation of the boxes to increase stability and allow efficient use of space.
  • Don’t be afraid of “extra”: For large electrical appliances, it is not recommended to use euro pallets. Instead, choose larger pallets with higher load capacity. Securing equipment with straps or film helps prevent shifting during pallet transportation. Before loading large and heavy items, carefully inspect the condition of the pallet; Rotten, chipped, or loose parts of the pallet are undesirable.
  • Soften the blow: Storing fragile items, such as various glass products, requires the use of soft intermediate layers between individual pieces to minimize impacts. For overall wrapping of such a pallet with fragile items, use a strong plastic wrapper; However, avoid wrapping palletized goods too tightly to prevent damage.

Advanced Pallet Loading Technologies

  • Interlocking and Brick Stacking: These methods focus on alternating the stacking of products to increase stability. ‘Interlocking’ connects materials together, while ‘brick stacking’ creates a pattern similar to laying bricks.
  • Column Stacking: It involves vertical arrangement suitable for strong goods of similar size.


Efficient pallet loading is both an art and a science. This includes understanding the physical properties of goods, knowledge of pallet dimensions and the ability to strategically place items for maximum space utilization while ensuring safety. With stable arrangement guidelines, use of proper techniques, and careful planning, you can ensure that Your luggage reaches its destination in the best possible condition,